超声波清洗系统的精密光学
超声波清洗系统的精密光学_济南洁升超声波清洗机
Ultrasonic cleaning systems designated for precision optics require close collaboration between optical manufacturers who establish optical cleaning requirements and engineers who provide equipment and chemicals to meet these requirements. Specifying cleaning equipment and programs is not the purpose of this article. In contrast, our goal is to超声波清洗机 provide an overview of Elmasonic equipment for cleaning ophthalmic optics.
指定用于精密光学的超声波清洁系统需要建立光学清洁要求的光学制造商与提供设备和化学品以满足这些要求的公司的工程师之间的密切合作。 指定清洁设备和程序不是本文的目的。 相反，我们的目标是提供Elmasonic设备清洁眼科光学的概述。
Its range of equipment ranges from individual cleaning tanks to fully automated multi-stage washing - dry cleaning lines in clean rooms. We will briefly describe the cleaning chemicals formulated for specific functions, from mold manufacturing to cleaning inspection and coating cleaning.
其设备范围广泛，从单个清洗罐到完全自动化的多级洗涤 - 干洗清洁线，在洁净室。 我们将简要介绍为模具制造到清洁检查和涂层清洁等特定功能配制的清洁化学品。
Other devices that support cleaning optics include water treatment plants, filtration systems, solvent treatment equipment, and laminar air flow modules to support cleanrooms.
支持清洁光学的其他设备包括水处理厂，过滤系统，溶剂处理设备和层流空气流模块以支持洁净室。
In addition to providing these instructions for equipment and chemicals, our job is to get in touch with cleaning ophthalmic optics specialists and track as needed to ensure your specifications are met.
除了为设备和化学品提供这些介绍之外，我们的职责是让您与清洁眼科光学设备专家联系，并根据需要进行跟踪，以确保您的规格得到满足。
Introduction to Clean Precision Optics
清洁精密光学简介
Basic Cleaning and Flushing System
基本清洁和冲洗系统
The Elmasonic X TRA Flex line, the Flex 1 , can be used as a single washer for the Flex 1 and shares a support frame with the accompanying washer as a Flex 2 system. This system is designed for aqueous cleaning solutions. Cleaning and rinsing tanks are equipped with \u0026plusmn;2cm vertical oscillation, a technique that has greatly enhanced the cleaning action. These units can be purchased in dual-frequency mode, 25/45 kHz or 35/130 kHz. The cleaning and rinsing basket can be placed on a special bracket above the tank to effectively drip the liquid. ** can accommodate up to 5 user-defined cleaning programs.
该Elmasonic的X TRA的Flex线 ，可作为一个单一的洗涤装置的Flex 1，并与随行清洗机作为一个Flex 2系统都共用一个支撑架。 该系统设计用于水性清洁溶液。 清洗和冲洗槽配备提供±2cm垂直振荡，一种技术证明大大增强清洗行动。 这些单元可以在双频模式下购买，25/45 kHz或35/130 kHz。 清洁和漂洗篮可以放置在水箱上方的特殊支架上，从而有效地滴出液体。 **多可以容纳5个用户定义的清洁程序。
The X-tra Flex Line is equipped with a heater and timer to remove the entrained air in the fresh cleaning solution and a sweep mode that evenly distributes the cleaning energy in the bathtub. The optional pump filter helps extend the life of the bath. The rinse tank can be equipped with a shower station using city or deionized water. The line has 5 tank capacities ranging from 8.5 to 44 gallons.
X-tra Flex Line配备了加热器和定时器，除去新鲜清洗溶液中的夹带空气的脱气模式，以及在浴缸中均匀分配清洗能量的扫描模式。 可选配的泵过滤器可帮助延长清洗槽的使用寿命。 冲洗罐可以配备使用城市或去离子水的淋浴冲洗站。 该生产线有5个罐容量，从8.5到44加仑不等。
Manual and automatic precision optical cleaning lines
手动和自动精密光学清洁线
The X-tra Flex Line described above can be extended by combining one or more cleaning and rinsing stations and then in a drying station in an Elma X-tra Pro configuration. These units can be combined at the beginning or added when needed. They can be equipped to support manual transport of products between cleaning, rinsing and drying stations, or automatic cleaning, rinsing and drying managed by touch screens to control and monitor handling and transportation.
上述X-tra Flex Line可以通过结合一个或多个清洗和冲洗站，然后在Elma X-tra Pro配置中的干燥站进行扩展。 这些单元可以在开始时组合或当需要时添加。 它们可以配备以支持在清洁，冲洗和干燥站之间手动运输产品，或者通过触摸屏管理的自动清洁，冲洗和干燥，以控制和监控处理和运输。
Cleaning optical products with solvents
用溶剂清洗光学产品
When using a flammable solvent to remove the protective paint, a specially designed ultrasonic cleaner is required. Elmasonic X-tra LSM is designed for solvents with a flash point equal to or higher than 55 ° C, such as NEP (N-ethyl-2-pyrrolidone) or NMP (N-methyl-2-pyrrolidone). They have built-in protection against the formation of explosive gases and are optionally equipped with an optional solvent cooling system to reduce steam generation. The dual-frequency (25 or 45 kHz) X-tra LSM unit should be operated in a well ventilated area, ideally equipped with an exhaust system and a fire suppression system.
当使用易燃溶剂去除保护漆时，需要使用特殊设计的超声波清洗机。 Elmasonic X-tra LSM设计用于闪点等于或高于55℃的溶剂，例如NEP（N-乙基-2-吡咯烷酮）或NMP（N-甲基-2-吡咯烷酮）。 它们具有防止爆炸性气体形成的内置保护，并且可选配有可选的溶剂冷却系统，以减少蒸汽的产生。 双频（25或45 kHz）X-tra LSM单元应在通风良好的区域工作，理想情况下配备排气系统和灭火系统。
Accessories device
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配件设备
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As mentioned above, solvent recovery systems can be used to extend solvent life by isolating soluble contaminants
- 如上所述，溶剂回收系统可用于通过分离出可溶性污染物来延长溶剂寿命 Water treatment plant with a capacity of 100**2500 liters per hour
- 容量为每小时100**2500升的水处理厂 Pump and filter unit for removing particles from cleaning solution and rinse water
- 泵和过滤器单元，用于从清洁溶液和冲洗水中去除微粒 Laminar flow module to generate clean room conditions
- 层流模块，以产生洁净室条件 The dryer can be designated to filter circulating hot air or infrared light
清洁溶液的精密光学
In addition to the above solvents, there are biodegradable water-based cleaning solutions to support each stage of precision optical fabrication - optics and molds used to form optical devices. They range from neutral to mild and strong alkaline. Although specific cleaning procedures will be developed for specific processes, here are a few examples of aqueous cleaners:
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除了上述溶剂之外，还有可生物降解的水基清洁溶液，以支持精密光学制造的每个阶段 - 用于形成光学器件的光学器件和模具。 它们的范围从中性到轻度和强碱性。 虽然将为特定过程开发特定的清洁程序，这里是水性清洁剂的几个实例：
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The neutral cleaning concentrate elma clean 320 is specially designed for use with precision optical glasses to remove dust, fingerprints and other minor organic and inorganic contaminants.
- 中性清洁浓缩物elma clean 320是专为精密光学眼镜使用软化水去除灰尘，指纹和其他轻微的有机和无机污染物。 Neutral foam inhibits elma cleaning 260 impregnation and splashing removes oil, fingerprints and dust from the glass surface from ultrasonic cleaners or sprays.
- 中性泡沫抑制elma清洁260浸渍和喷溅从超声波清洁剂或喷雾中去除玻璃表面的油，指纹和灰尘。 Prior to the use of organic and inorganic high precision optical glass, use a weakly alkaline elma clean 310 for cleaning to remove dust, fingerprints, light oils and greases, and resin residues.
- 在使用有机和无机高精度光学玻璃之前，使用弱碱性elma clean 310进行清洁，以去除灰尘，指纹，轻油和油脂以及树脂残留物。 Weakly alkaline elma tec cleaner A1 is used to finely clean glass substrates, glass and optical components.
- 弱碱性elma tec清洁剂A1用于精细清洁玻璃基板，玻璃和光学组件。 The alkaline elma clean 300 is designed to be cleaned prior to application of organic and alkali-free glass and final mold cleaning. It removes dust, fingerprints, grease and grease marks.