The increasing popularity of craft beer has led entrepreneurs to establish their own breweries to participate in the market. Although their beer formula will help them in the market, all the bots have in common the cleaning process beer bottling equipment to remo超声波清洗机ve dry residues and other contaminants, thus maintaining product quality and satisfactory inspectors. Ultrasonic cleaning machine can do this short work.

工艺啤酒的日益普及导致企业家建立自己的啤酒厂以参与市场。 虽然他们的啤酒配方将帮助他们在市场上，所有瓶装的共同点是清洗工艺啤酒装瓶设备，以去除干燥的残留物和其他污染物，从而保持产品质量和满意的检查员。超声波清洗机可以做到这一点的短工作。

 

 

 

 

 

 

Ultrasonic cleaning beer brewing equipment

超声波清洗啤酒酿造设备

 

 

The benefits of ultrasonic cleaning are its speed and thoroughness compared to mechanical washing machines and hand-washing brewing equipment components. Cleaning is done by implosion of millions of tiny bubbles on the surface of these parts. When bubbles violently swell, they loosen and carry away stubborn contaminants such as dry residues during what is called ultrasonic cavitation. Because they are so small, the bubbles touch all surfaces, including those that are difficult or impossible to achieve by hand scrubbing.

超声波清洗的好处是它的速度和彻底性相比，机械洗衣机和手洗的酿造设备组件。 清洁是通过对这些部件的表面的数百万个微小气泡的内爆来进行的。 当气泡猛烈地膨胀时，它们在称为超声空化的过程中松开并带走诸如干燥残留物的顽固污染物。 因为它们如此小，气泡接触所有表面，包括那些通过手擦洗难以或不可能达到的表面。

 

 

The cavitation bubbles are generated by the ultrasonic transducer powered by the generator of the device at a frequency of, for example, 45,000 cycles per second (45 kHz). Thoroughly cleaned in 20 minutes in a test conducted by Tovatech supplier Elma Ultrasonics stainless steel bottling equipment. Then rinse with tap water for 2 minutes, then rinse with deionized or distilled water to remove all traces of cleaning solution residue.

空化气泡由设备的发电机供电的超声换能器以例如45,000个循环/秒（45kHz）的频率振动产生。 在Tovatech供应商Elma Ultrasonics不锈钢装瓶设备进行的测试中，在20分钟内彻底清洁。 然后用自来水冲洗2分钟，然后用去离子水或蒸馏水冲洗，以除去所有痕量的清洗液残留物。

 

 

Ultrasonic cleaner selection

超声波清洗机选择

 

 

Ultrasonic cleaners range in size from small benchtop units to industrial grade models. You can work with Tovatech's ultrasound professionals to choose the right cleaner for your craft beer operation, making sure that the cleaning principles remain the same regardless of the size of the equipment. For example, we quoted the Elmasonic X-tra Basic series cleaners mounted on rollers that offer six capacities from 5.8 to 57 gallons.

超声波清洗机的尺寸范围从小台式机组到工业级机型。 您可以与Tovatech的超声波专业人士合作，选择**适合您工艺啤酒操作规模的清洁剂，确信无论设备尺寸如何，清洁原则保持不变。 举例来说，我们引用了安装在辊子上的Elmasonic X-tra Basic系列清洁器，可提供从5.8到57加仑的6种容量。

 

 

One of the features of this series

本系列的特点之一

 

• •  
  • Scan mode to provide a uniform distribution of cavitation throughout the bath
  扫描模式以在整个浴中提供空化作用的均匀分布
  •  
  • Pulse mode is activated to degas fresh clean solution and remove more stubborn contaminants
  脉冲模式被激活以使新鲜的清洁溶液脱气并去除更多的顽固污染物
  •  
  • Heater, the bath temperature can be set from 30 ° C to 80 ° C according to the recommendations of the cleaning solution manufacturer
  加热器，可根据清洁溶液制造商的建议将浴温从30℃设定为80℃
  •  
  • The timer is automatically turned off or turned on in 30-minute increments
  定时器以30分钟为增量自动关闭或**开启
  •  
  • The user sets the cleaning at 25 or 45 kHz. Higher frequency for general cleaning ; lower frequency to remove coarse contaminants
  用户设置清洗在25或45 kHz。 较高的频率用于一般清洁; 较低的频率去除粗糙的污染物
  •  
  • Discharge used cleaning solution
  排出用过的清洁溶液

 

The proposed cleaning solution formulation available from Tovatech is a phosphoric acid based Chem-Crest 55 liquid detergent concentrate. It is recommended to dilute **5% water ; recommended cleaning temperature is 70?C.

可从Tovatech获得的建议的清洁溶液制剂是基于磷酸的Chem-Crest 55液体洗涤剂浓缩物。 建议稀释**5％水; 推荐清洗温度为70?C。

 

 

Preparation for cleaning brewing equipment

啤酒酿造设备的清洁准备

 

 

 

 

 

 

Your ** step is to prepare a cleaning bath. Refill the sink with water for about half, then add the appropriate amount of cleaning solution concentrate. Continue to add water to the tank filling line. Activates the ultrasound and pulse mode, a thorough mixing and degassing solution. This will take about 10-15 minutes, depending on the size of the ultrasonic cleaner.

您的**步是准备清洁浴。 用水补充水槽大约一半，然后加入适量的清洁溶液浓缩液。 继续向水箱加注管线添加水。 激活超声和脉冲模式，彻底混合和脱气的解决方案。 这将需要大约10-15分钟，具体取决于超声波清洗机的尺寸。

 

 

 

 

 

 

When you are ready to clean up

当你准备清理

 

1. 1.  
   2. Set the thermostat to the recommended temperature. When the temperature is reached, the device will start.
   将恒温器设置为推荐温度。 达到温度时，设备将启动。
   3.  
   4. Place the bottling equipment components in a mesh stainless steel basket. Don't overcrowd.
   将装瓶设备组件放在网状不锈钢篮中。 不要过度拥挤。
   5.  
   6. Place the basket in the solution and make sure all parts are completely submerged. Note: Part displacement will increase the level of the solution. Exhaust excess water until the level remains at the fill line.
   将篮子放入溶液中，确保所有部件完全浸没。 注意：零件位移会提高解决方案的水平。 排出多余的水，直到水平保持在填充线。
   7.  
   8. Set the frequency to 45 kHz and the timer to 20 minutes.
   设置频率为45 kHz，定时器为20分钟。
   9.  
   10. At the end of the cycle, remove and inspect the part. If the 2 minute rinse is satisfied in fresh water, deionized water or distilled water removes all traces of cleaning solution without leaving water spots. Let them dry and they are ready to reassemble.
   在循环结束时，拆下并检查零件。 如果在淡水中满足2分钟冲洗，则去离子水或蒸馏水除去所有痕量的清洁溶液而不会留下水斑。 让他们干燥，他们准备重新组装。

 

Larger brewers may consider the modular Elmasonic X-tra Flex 2 system, which combines an ultrasonic cleaner with a rinse tank and has an oscillating function that further enhances the cleaning effect.

更大规模的啤酒酿造商可能会考虑采用模块化的Elmasonic X-tra Flex 2系统，它结合了超声波清洗机和冲洗槽，并具有进一步提高清洗效果的振荡功能。

 

 

Cleaning device maintenance

清洁设备维护

 

 

The residue that rises to the surface should be removed and set aside. After a period of time, the cleaning efficiency will drop, indicating that it is time to replace the solution. Discharge tanks and dispose of waste solutions and degreasing residues in accordance with local regulations. Clean the cans according to the instructions in the user manual. Then prepare and degas the fresh clean bath.

上升到表面的残留物应该被撇去并放在一边。 一段时间后，清洁效率将下降，表明是时候更换解决方案。 排放罐，并根据当地法规处理废溶液和脱脂残留物。 按照用户手册中的说明清洁罐。然后准备和脱气新鲜的清洁浴。