The key to achieving superior ** final surface treatment on the surface of the fabricated metal product is to determine that all contaminants are completely removed prior to application of the finish. The list of potential contaminants includes coolants, dust, fingerprints and fine metal powders, and can cause bulging, creping, blistering and/or failure adhesion between the coating and the surface. Metal surface treatment in sonic bath, followed by rinsing and drying, ready for painting, powder coating or other finishing processes (such as anodizing and plating used in your manufacturing equipment) Provide a good guarantee.

在制造的金属产品表面上实现优异的**终表面处理的关键是确定在施加整理剂之前所有的污染物被完全去除。 潜在污染物的列表包括冷却剂，灰尘，指纹和金属细粉，并且可导致涂层和表面之间的隆起，瑕疵，起泡和/或失败的粘附。 在声波清洗浴中进行金属表面处理，随后进行冲洗和干燥，可以为零件准备好进行喷漆，粉末涂层或其他精加工工艺（如您的制造设备中使用的阳极氧化和电镀）提供**佳保证。

 

 

The effectiveness of ultrasonic cleaning is that it can be rem超声波清洗机oved from solvent-based cleaning tanks or the use of aerosol sprayers and brushes may evade surface contamination by manual cleaning. These methods may also be environmentally unfriendly when dealing with waste solvents or treating aerosol spray fumes. In contrast, the implosion of microbubbles in a water-based biodegradable ultrasonic cleaning solution safely removes contaminants immersed in all surfaces of the solution.

超声波清洗的有效性是其能够去除在溶剂基清洗槽中或使用气溶胶喷雾器和刷子可能逃避手动清洗的表面污染物。 当涉及废溶剂处理或处理气溶胶喷雾烟雾时，这些方法也可能是环境不友好的。 相反，微小气泡在水基可生物降解的超声清洁溶液中的内爆安全地去除浸入溶液中的所有表面上的污染物。

 

 

Select Ultrasonic Cleaning System

选择超声波清洁系统

 

 

Ultrasonic Cleaning Machine From the solution tank, the generator provides ultrasonic frequency to the tank-mounted transducer, which transmits acoustic energy (called cavitation) to the cleaning tank, and the control panel. Certain operational features are required when removing contaminants that interfere with metal surface treatment. These include a scan for evenly distributing sound energy in solution, a thermostat that allows the operator to heat the cleaning solution to the recommended temperature, and a timer to turn off the ultrasound at the end of the cycle. Many devices also provide a degassing mode to remove trapped air from fresh solution ; Otherwise degassing can be achieved by running the unit for a short period of time without load.

超声波清洗机由溶液箱，发生器提供超声波频率到罐安装的换能器，其将声能（称为空化）传递到清洗槽，以及控制面板。当去除干扰金属表面处理的污染物时，需要某些操作特征。 这些包括用于在溶液中均匀分布声能的扫描，允许操作者将清洁溶液加热到推荐温度的恒温器，以及在循环结束时关闭超声波的定时器。 许多装置还提供脱气模式以从新鲜溶液中除去截留的空气; 否则脱气可以通过在没有负载的情况下短时间运行该单元来实现。

 

 

Ultrasonic frequency selection can be important for your operation, especially if you make parts with different compositions. The frequency of 25,000 times per second (25 kHz) is typically used for heavily contaminated machined and welded parts. Removal of oil or fine metal powder from steel or aluminum components can be done at 37kHz-45kHz. If dealing with multiple different materials in your store consider the series of dual-frequency ultrasonic cleaning Elmasonic X TRA basic in several tank capacities, and available in 25 or 45 kHz to provide operational options.

超声波频率选择对您的操作可能很重要，特别是如果您制造不同成分的部件。 25,000次/秒（25 kHz）的频率通常用于严重污染的加工和焊接零件。 从钢或铝组件去除油或金属细粉可以在37kHz-45kHz完成。 如果处理多个不同的材料在你的商店考虑由例举双频超声波清洗Elmasonic的X TRA基本在几个罐容量，并在25或45千赫提供操作的选择可用的系列。

 

 

You'll want an ultrasonic cleaner that handles the big parts that are made in your store. 40 kHz TOVA professional cleaners are available in a capacity of 110 gallons. The custom unit can also be designed to meet your requirements.

你会想要一个超声波清洗机，能够处理在你的店里制造的**大的零件。 40 千赫TOVA专业清洁工人在能力110加仑可用。 定制单元也可以设计为满足您的要求。

 

 

The internal dimensions are important when selecting the tank size, but keep in mind that the size of the cleaning basket in which the part is placed is slightly smaller. Large and/or heavy components can be safely immersed in the cleaning solution from the top support, but they are determined not to contact the can side or bottom.

当选择水箱尺寸时，内部尺寸是**重要的，但请记住，放置部件的清洁筐的尺寸稍小。 大的和/或重的部件可以安全地从顶部支撑件浸入清洁溶液中，但确定它们不接触罐侧或底部。

 

 

You may find it more practical to use two or more ultrasonic cleaners in your shop, the size of which can effectively clean large or small parts before applying the coating.

您可能会发现在您的车间使用两个或多个超声波清洗机更加实用，其尺寸可以在涂覆涂层之前有效清洁大型或小型部件。

 

 

The rinse tank is used as part of an industrial cleaning line to remove cleaning solution residues that may interfere with the quality coating. An example of this is Elmasonic's Flex 2 ultrasonic cleaning and rinsing unit, which is oscillated to provide excellent cleaning results before final finishing. also provides a warm air dryer. For more information, please contact us at (973) 355-6809.

将冲洗罐作为工业清洁线的一部分，以去除可能干扰质量涂层的清洁溶液残留物。 一个例子是Elmasonic的Flex 2超声波清洗和漂洗单元，都与振荡，以提供**终精加工之前出色的清洁效果。 还提供温暖的空气干燥器。 有关详情，请联系我们（973）355-6809。

 

 

Ultrasonic cleaning chemicals

超声波清洗剂化学品

 

 

Today's biodegradable ultrasonic cleaning solution concentrates are formulated for specific cleaning tasks. A particularly suitable method for general cleaning is the demulsification elma tec cleaning A4 to remove cutting and processing coolants and residues. Dilute in water**2?5%;Recommended bath temperature is 50?80?C. If you manufacture non-ferrous metals and light metals, such as aluminum and aluminum alloys, consider using 2% (by volume) of elma cleaning 260 for dipping and spraying in the bath from 30 to 75 °C. This formulation has the advantage of not leaving a residue after washing on the surface.

今天的可生物降解的超声波清洁溶液浓缩物被配制用于特定的清洁任务。 一种特别适用于一般清洁的方法是破乳elma tec清洁A4，以去除切割和加工冷却剂??和残留物。 在水中稀释**2?5％; 推荐浴温为50?80?C。 如果你制造有色金属和轻金属，如铝和铝合金，考虑使用2％（体积）的elma清洁260浸渍和喷溅在浴中从30到75℃。 该制剂具有不在表面上留下清洗后残留物的优点。

 

 

In all cases, the cleaning time will vary depending on the degree of contamination, but is usually less than 10 minutes.

在所有情况下，清洁时间将根据污染程度而变化，但通常小于10分钟。

 

 

If the part has not been finished for a while after cleaning, or if rust is a problem, you can add 0.05 to 0.5% of elma-KS to the cleaning or rinsing tank for temporary corrosion protection.

如果部件在清洁后仍然未完成一段时间，或者如果生锈是一个问题，您可以添加0.05到0.5％的elma-KS到清洁或冲洗槽，以获得临时的防腐蚀保护。

 

 

Operating the bath

操作清洁浴

 

 

The procedure for setting up and operating the ultrasonic cleaner varies depending on equipment selection, cleaning components and solution chemistry. They involve solution preparation, cleaning and, if necessary, flushing and drying cycles, as well as bath and equipment maintenance. Device operation instructions provide specific details.

设置和操作超声波清洗机的程序因设备选择，清洗部件和溶液化学性质而异。 它们涉及溶液制备，清洁和（如果需要）冲洗和干燥循环，以及浴和设备维护。 设备操作说明提供具体细节。