This article contacted the current situation of the electrolytic manganese occupation and developed an ultrasonic cleaning machine for electrolytic manganese cathode plates. Analyzed the operation principle of ultrasonic cleaning, and used ANSYS finite element analysis software to analyze the sound field pressure dispersion of ultrasonic waves at different frequencies. It is useful to teach the frequency selection process of the ultrasonic cleaning machine. .

 

 

 

In order to advance the production of electrolytic manganese, the first step in the production skill of electrolytic manganese is to clean the cathode plate. According to the different production schedules, each electrolysis workshop needs to clean 5000-10000 cathode plates every day. The construction and specification of the cathode plate. The cathode plate is composed of a 2 mm thick stainless steel plate and two 40 mm wide copper bars and weighs 6 kg/piece.

这篇文章联络电解锰职业现在的状况，研制了一种对于电解锰阴极板的超声波清洗机。剖析了超声波清洗的作业原理，并运用ANSYS有限元剖析软件对不一样频率下的超声波做了声场压力散布剖析，有用的教导了超声波清洗机研制进程傍边的频率挑选疑问。

 

 

Nowadays, some cleaning is done by hand washing, and few companies use mechanical washing machines for scouring. The disadvantages of the above two cleaning methods are that the labor intensity of the worker is large, the power is low, the cleaning is incomplete, and the residue is relatively large.

为了前进电解锰的产量，电解锰的出产技能中首要的一道工序就是对阴极板进行清洗。依据出产方案的不一样，每个电解车间天天需求清洗5000～10000块阴极板。阴极板的构造与规范。阴极板由2mm厚的不锈钢板与两块40mm宽的铜条构成，重量为6kg/块。

 

 

Scheme of ultrasonic cleaning machine for electrolytic manganese cathode plate

现在，绝大有些清洗由人工手洗完毕，很少有些公司选用机械式的清洗机进行冲刷。以上两种清洗方法的缺点在于工人的劳动强度很大，功率低，清洗不完全，残留物比较多。

 

 

For the shortcomings of the current cathode plate cleaning, the workpiece is cleaned by the cavitation effect of the ultrasonic wave. When the ultrasonic waves are transmitted in the liquid, the medium will be replaced by a constant pressure at a constant atmospheric pressure. Increasing the sound intensity of the ultrasonic waves, the pressure amplitude is also added, and constitutes a negative pressure zone. When the medium is in the negative pressure cycle, the vacuum bubble occurs and grows abruptly ; Enters the positive pressure cycle, the bubble is kneaded and agilely closed, and the pressure of thousands of atmospheres occurs, that is, the ultrasonic cavitation effect occurs \u0026ldquo^fen ^.

电解锰阴极板超声波清洗机的方案

 

 

Ultrasonic cleaning machine cleaning is to use the high-pressure shock wave generated by the internal cavitation of the medium to reach the surface of the cleaning workpiece.超声波清洗速度快，功率高，清洗作用好，清洗度高，工件清洗度一起，不存在盲点，不受清洗件外表凌乱形状的束缚 ，但凡清洗液能浸到、空化能发生的本地都有清洗作用。

对于现在阴极板清洗的缺点，运用超声波发生的空化效应对工件进行清洗。超声波在液体中传达时，会使介质以一个规范大气压为基地发生替换改变的压力。增大超声波的声强，压力振幅也随之添加，并构成负压区。介质处于负压周期时，真空气泡发生并敏捷增长; 进入正压周期，气泡受揉捏而敏捷闭合，发生上千个大气压的压力，即发生“超声空化效应”。

 

 

\t\t\t\t\t依据阴极板的规范，方案出阴极板超声波清洗机。外观规范为1600mm\u0026times;1200mm\u0026times;850mm。依据电解锰出产的特征，用行车将一槽阴极板(59块)一次性吊装放入清洗槽内，清洗2min～3min后吊出，完毕一个清洗周期，大大前进了作业功率。

超声波清洗机清洗就是运用介质内部空化发生的高压冲击波而抵达清洗工件外表的目的。超声波清洗速度快，功率高，清洗作用好，清洗度高，工件清洗度一起，不存在盲点，不受清洗件外表凌乱形状的束缚 ，但凡清洗液能浸到、空化能发生的本地都有超声波清洗机厂家清洗作用。

 

 

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依据阴极板的规范，方案出阴极板超声波清洗机。外观规范为1600mm×1200mm×850mm。依据电解锰出产的特征，用行车将一槽阴极板(59块)一次性吊装放入清洗槽内，清洗2min～3min后吊出，完毕一个清洗周期，大大前进了作业功率。

 

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