超声波清洗岗位的作业指导书
超声波清洗岗位的作业指导书_济南洁升超声波清洗机
\t1. Purpose
1．目的
Instruct employees to properly use ultrasonic cleaning equipment, master the characteristics and process of ultrasonic cleaning, in order to complete the cleaning of the product parts according to technical requirements, and obtain good cleaning results. 2. Applicable scope
指导员工正确使用超声波清洗设备,掌握超声波清洗的特点及工艺流程，以便按照技术要求完成对产品零件的清洗，获得良好的清洗效果。 2．适用范围
It is suitable for cleaning and cleaning of various steering parts of the company and other parts produced by the company. 3. Skill requirements
适用于本公司各种转向泵零部及公司生产的其它部件件的清洗清洁。 3．技能要求
3.1 Master the basic knowledge of ultrasonic cleaning, familiar with the ultrasonic cleaning operation procedures and the use and maintenance of ultrasonic cleaning equipment.
3.1 掌握超声波清洗的基本知识，熟悉超声波清洗操作规程以及超声波清洗设备的使用和维护保养。
3.2 Employees must undergo relevant training and be qualified to perform equipment operations. 4. Job responsibilities
3.2 员工须经过相关培训，培训合格方可进行设备的操作。 4．岗位职责
4.1 Parts are cleaned and cleaned. Clean and clean parts according to drawings and process requirements to meet various technical requirements.
4.1 零部件清洗清洁。按照图纸和工艺要求对零部件进行清洗清洁，满足各项技术要求。
4.2 Equipment maintenance. According to the equipment maintenance requirements, the equipment is maintained and repaired. It is found that the equipment is abnormally repaired in time to ensure the performance of the equipment is intact.
4.2 设备保养。按照设备使用维护要求对设备进行维护保养，发现设备异常及时报修，保证设备性能完好。
4.4 Environmental sanitation. The equipment is neatly arranged, the objects are placed in an orderly manner, and the site is dry and clean. 4.5 Process improvement. Improve the quality of parts cleaning with the workshop and technical department. 5. Operation process
4.4 环境卫生。设备安置整齐、物件摆放有序、现场干燥、干净卫生。 4.5 工艺改进。配合车间和技术部门进行零部件清洗质量的改进和提高。 5.作业流程
5.1 Check before booting
5.1 开机前检查
5.1.1 The equipment is in good condition and the equipment is well grounded.
5.1.1 设备完好，设备接地良好。
5.1.2 The drain valve is closed, the cleaning agent is sufficient, and the pressure of the low pressure pipeline is normal. 5.1.3 The material basket and the material rack have no solder joint breakage and n超声波清洗机o obvious deformation. 5.2 Cleaning Process
5.1.2 排水阀关闭，清洗剂充足、低压管道气压正常。 5.1.3 料筐、料架无焊点断裂、无明显变形。 5.2 清洗过程
5.2.1 Filling the ultrasonic cleaning tank with water ** Specify the water level.
5.2.1 向超声波清洗槽内注水**规定水位。
5.2.2 Turn on the heating button, set the appropriate heating temperature, and observe the heating of the heating tube in the cleaning tank. 5.2.3 After confirming that the heating is normal, add appropriate cleaning agent to the ultrasonic rough washing tank according to the serious dirt on the surface of the parts.
5.2.2 开启加热按钮，设置合适的加热温度，观察清洗槽内加热管加热情况。 5.2.3 确认加热正常后根据零部件表面污物严重情况向超声波粗洗槽内按比例加入合适的清洗剂。
5.2.4 After confirming that the cleaning agent is completely dissolved, gently place the basket containing the parts into the cleaning tank. Do not touch the basket to the side of the cleaning tank. When there are many parts to be cleaned, it can be placed in multiple layers to leave a proper gap between the workpieces to ensure the cleaning effect.
5.2.4 确认清洗剂完全溶解后，将装有零部件的料筐轻轻放入清洗槽内。严禁料筐接触清洗槽侧壁。清洗的零部件较多时，可以多层放置使得工件间留有适当间隙，保证清洗效果。
5.2.5 After the temperature in the cleaning tank is increased, set the temperature, turn off the heating button, turn on the ultrasonic button, and confirm that the ultrasonic vibrator works normally by sound, hand touch, etc.
5.2.5 清洗槽内温度升值设定温度后，关闭加热按钮，开启超声波按钮，通过声音、手触等确认超声波震子工作正常。
5.2.6 According to the serious situation of the surface of the parts and the cleaning process requirements, set the appropriate ultrasonic cleaning time, and check the cleaning of the workpiece from time to time. The cleaning time should not exceed 20 minutes.
5.2.6 根据零部件表面污物严重情况及清洁工艺要求设定合适的超声波清洗时间，不定时对工件的清洗情况进行抽检，清洗时间不宜超过20分钟。
5.2.7 Place the rough-washed parts into the ultrasonic rinse tank, rinse with clean water, and repeat the procedure of 5.2.6 to 5.2.6.
5.2.7 将粗洗好后的零部件放入超声波漂洗槽内，用清水进行漂洗，重复操作5.2.6～5.2.6过程。
5.2.8 The cleaning solution in the ultrasonic coarse washing tank and the rinsing tank should be replaced in time, and the sediment remaining in the bottom of the washing tank should be rinsed clean. 5.3 After cleaning,
5.2.8 超声波粗洗槽和漂洗槽内的清洗液要及时更换，并将残留在清洗槽槽底的沉淀物冲洗干净。5.3 清洗后处理
5.3.1 After the ultrasonic rinsing of the parts is finished, the operator uses the compressed air in the low-pressure pipeline to purge the water adhering to the surface of the workpiece. In particular, the carbon steel parts should be cleaned of moisture in time to prevent rust.
5.3.1 零件超声波漂洗结束后，操作人员用低压管路中的压缩空气将附着在工件表面的水份吹扫干净，尤其是碳钢类零件要及时清除水分以防生锈。
5.3.2 Turn off the various buttons of the ultrasonic cleaning device and turn off the power switch. Open the drain valve to drain the effluent from the ultrasonic cleaning tank and flush the dirt at the bottom of the tank.
5.3.2 关闭超声波清洗设备各个按钮，关闭电源开关。打开排水阀将超声波清洗槽内的污水排放干净，并且冲刷槽底部的污物。
5.3.3 For the parts to be dried, set the temperature and then put the rinsed basket into the drying box for drying. 5.3.4 Clean up the site and make it tidy and clean. 6. Ultrasonic cleaning operation flow chart
5.3.3 需烘干的零件，设定好温度后将漂洗过后的料筐放入烘干箱内进行烘干。 5.3.4 清理整顿现场，做到整齐干净。 6．超声波清洗作业流程图
Ultrasonic cleaning preparation \u0026rarr; Ultrasonic equipment inspection\u0026rarr; Ultrasonic rough washing \u0026rarr; ;Ultrasonic rinsing \u0026rarr; Compressed air sweeping water \u0026rarr; Drying \u0026rarr; ^fen ^ Finishing the scene 7. Note
超声波清洗准备 → 超声设备检查 → 超声波粗洗 → 超声波漂洗 → 压缩空气扫水 → 烘干 → 整理现场 7．注意事项
? It is strictly forbidden to use a cleaning agent containing hydrochloric acid.
? 严禁使用含有盐酸的清洗剂。
? Do not use flammable solvents as cleaning solution.
? 切不可使用可燃性溶剂作清洗液。
? Stainless steel cleaning tank must be properly grounded to prevent static electricity accumulation.
? 不锈钢清洗槽必须妥善接地，以防止静电积累。
? The ultrasonic power supply should be in a dry and ventilated environment to prevent the water from being short-circuited by moisture.
? 超声波电源应处于干燥通风的环境中，防止进水受潮短路。
? Do not turn on the heating and ultrasonic generator power supply in the empty slot state, so as to avoid damage to the heater and ultrasonic vibrator.
? 在空槽状态下不得接通加热及超声波发生器电源，以免造成加热器及超声波震子干烧损坏。
? The heating temperature control power supply attached to the equipment cleaning tank shall not be exposed to moisture. ? In the state of no water, low water level or low water temperature, it is strictly forbidden to start cleaning equipment.
? 附着在设备清洗槽上的加热温控电源部分不得受潮进水。 ? 在无水、水位过低或水温过低状态下，严禁启动清洗设备。
? Ultrasonic power supply shutdown process must be separated by more than 10 seconds to prevent current surge and improve the service life of the ultrasonic power supply.
? 超声波电源关闭启动过程须间隔10秒钟以上，以防止电流冲击，提高超声波电源使用寿命。
? Heavy workpieces should be handled gently during cleaning. Do not hit the bottom of the cleaning tank to avoid the transducer from falling off.
? 沉重工件在清洗时应轻拿轻放，不得撞击清洗槽底板，以免造成换能器脱落。
? Do not put the parts directly into the cleaning tank. If any foreign objects fall into the bottom of the tank, they should be taken out in time, otherwise the ultrasonic transducer will be damaged.
? 不得将零件直接放入清洗槽，如有异物落入槽底应及时取出，否则会损坏超声波换能器。
? When cleaning, the temperature of the cleaning solution is controlled between 20 and 60 °C, and the cleaning efficiency is good.
? 清洗时，清洗溶液温度控制在20～60℃之间，清洗效率**好。
? When using a powdered detergent, first put a powder detergent to completely dissolve it, then put the workpiece into the cleaning solution.
? 使用粉状清洁剂时，先放入粉状清洁剂使其完全溶解后，再将工件放入清洗溶液中。
? When changing the old liquid, the liquid should be placed in the state of 'heating switch, ultrasonic switch' \u0026ldquo;closed \u0026rdquo; and at normal temperature Go on.
? 旧液换新液时，排液应在加热开关、超声波开关置于“关闭”的状态及在常温状态下进行。
? When there is too much deposit in the cleaning tank, it should be rinsed and removed in time, otherwise the load of the ultrasonic vibration plate will be increased and the life of the transducer will be affected.
? 清洗槽内沉积物过多时应及时放液冲洗清除，否则会加大超声振板的负荷，影响换能器的寿命。
? When sensitive to ultrasonic noise, earplugs and earmuffs can be worn for protection. ? When the device is not used for a short period of time, you must unplug the power cord and turn off the power. ? Do not disassemble the machine at will without the guidance of a professional.