The ultrasonic cleaning machine cleaning skills are widely used in the automotive occupation, electronic occupation, precision instruments, chemical industry, etc., and even used in the usual days to clean gold and silver jewelry, hotel tableware, etc., greatly improving the work efficiency and cleaning quality. With the development of the economy and the advancement of scientific skills, ultrasonic cleaning skills will be more commonly used in all areas of production and life.

 

 

超声波清洁机清洁技能在汽车职业、电子职业、精密仪器、化工等范畴的运用非常广泛, 乃至运用到平时日子中清洁金银首饰、酒店餐饮具等, 大大提高了作业效率和清洁质量。跟着经济的开展、科学技能的前进, 超声波清洁技能将被更普遍地运用在出产和日子的各个范畴。

Production practice at home and abroad indicates that ultrasonic cleaner cleaning is the most effective and indispensable cleaning method in modern industry, such as pre-paint treatment in the automotive industry, pre-plating treatment in electroplating, and pre-plating treatment in vacuum ion plating. The cleaning of the components has become increasingly inseparable from the ultrasonic cleaner.

 

 

国内外的出产实践标明, 超声波清洁机清洁是现代工业中最有效和不行缺少的清洁手法, 如汽车工业的漆前处理、电镀职业的镀前处理、真空离子镀的镀前处理等, 各种构件的清洁, 已越来越离不开超声波清洁机。

The ultrasonic cleaner consists of the following parts:

 

 

超声波清洁机由以下几部分构成:

1) Ultrasonic system: contains transducer and ultrasonic generator.

 

 

1)超声波体系：包含换能器和超声波发生器。

(1) Transducer: The transducer is made of special high temperature resistant, oscillating, high viscosity resin glue and fixed by special means, never falling, and can withstand high temperature of 100 °C ~ 150 °C.

 

 

(1) 换能器：换能器选用特种耐高温、耐振荡、高粘度的树脂胶辅以特别的办法加以固定, 绝不掉落, 且可耐受100℃～150℃的高温。

(2) Ultrasonic generator: The high-power ultrasonic generator can be composed of super-audio IGBT power electronic devices as the primary component. The ultrasonic generator circuit is leading, fully constructed, and supplemented by an active and reliable integrated control system. Various ultrasonic generators can be operated independently or in multiple groups in parallel to complete large-scale cleaning projects.

 

 

(2) 超声波发生器：大功率超声波发生器可由超音频IGBT电力电子器件为首要元件构成, 该种超声波发生器电路领先, 构造完整, 辅以活络牢靠的集成操控体系。各种超声波发生器可独立作业,亦可多组并联运用, 以完成大规模清洁工程。

2) Heating and temperature control system. The heater is usually made of stainless steel tubing and is resistant to acids and alkalis. The purpose of heating is to heat the cleaning agent to add a scrubbing action of the cleaning machine. The temperature is automatically controlled and can be adjusted freely within the appropriate range.

 

 

2) 加热及温度操控体系。加热器通常选用不锈钢管材制成, 可耐酸碱。加热的意图是将清洁剂加热以添加清洁机的洗刷作用。温度自动操控, 可在适当范围内随意调整。

3) Cleaning tank: The cleaning tank is usually made of stainless steel by argon arc welding. The tank body is provided with slag maintenance port, insulation sound insulation layer, etc., to ensure that the water level should be at least 200mm higher than the transducer box.

 

 

3) 清洁槽：清洁槽通常选用不锈钢经氩弧焊焊制而成, 槽体上设置有排渣维修口、保温隔声层等, 要确保水位最少应高出换能器盒200mm以上。

4) Tank circulation filtration system. A filter is provided in the system to dynamically filter the bath to maintain the cleanliness of the bath. When the workpiece is out of the groove, t超声波清洗机价格he workpiece is washed once by the filtered liquid flowing through the spray section at the upper part of the tank, so as to wash away the oil adhered to the surface when the workpiece is out of the groove, so as to prevent contamination of the lower tank liquid.

 

 

4) 槽液循环过滤体系。在该体系中设有过滤器, 对槽液进行动态过滤, 以保持槽液的清洁度。当工件出槽, 通过过滤的液体流经槽体上部的喷淋环节对工件进行一次冲刷, 以便冲掉工件出槽时外表粘附的油污, 以防止其对下道槽液形成污染。

5) Transportation system: Determine the transportation method and control method of the ultrasonic cleaning machine according to the shape, volume, batch, etc. of the workpiece to be cleaned.

 

 

5) 运送体系：依据被清洁工件的形状、体积、批量等断定超声波清洁机的运送方法及操控方法。

6) Spray rinsing system: According to the appearance of the workpiece to be cleaned, some cleaning machines are equipped with a spray rinsing process to combine ultrasonic cleaning and spray cleaning organically.

 

 

6) 喷淋漂洗体系：依据被清洁工件的外表情况, 有的清洁机装备喷淋漂洗工序, 将超声波清洁和喷淋清洁有机地结合起来。

7) Drying system. According to the condition of the workpiece to be cleaned, some ultrasonic cleaning machines are equipped with a drying system. The drying system is mainly composed of a heater, a fan, a blowing nozzle, etc., and the temperature is automatically controlled.

 

 

7) 烘干体系。依据被清洁工件的情况,有的超声波清洁机装备烘干体系,烘干体系首要由加热器、风机、吹风喷嘴等构成, 温度自动操控。